Head-Machine Shop

Main Area Covered Production Planning Process Planning (Capacity Planning & Planning Control) Quality Function Major Competencies and Roles & Responsibility PRODUCTION & PLANNING Handling of Production & Planning End to End Process.
Knowledge of Daily schedule Ontime production OEE Multi skill Availability of Load Knowledge of Material availability Man & Machine Utilization Calculate list of operation & time Study.
Drive to achieve Ontime Delivery (OTD) Satisfying the customers needs.
Maintain the Zero internal PPM (Parts per million) To Reduce the consumption of the tools Forecast procedure resulting in subsequent production & Purchase plan.
Inspire and motivate the team Excellent communication interpersonal and influencing skills Excellent analytical and problemsolving abilities Duties & Responsibility Ensuring that Health and Safety regulations are met.
Ensure Zero defect Quality Ensure 5S Find out & Break Bottlenecks & address through CAPA & Increase Turnover Assessing Project and resource requirements Technical support to outsource vendors and productivity followup based on internal targets.
Plan direct & coordinate the manufacturing process through a sequence of line operations Monitor production efficiency by improving the availability of critical machines or power tools.
Monitor overall equipment efficiency on critical machines or power tools by reducing downtime loss & setting up loss Ensure shop floor Machine Operators upgrade Multiskills in processes like 5 Axis Machines like VMC HMC VTL & TREVISAN.
OEE Calculation for critical machines and enhancement strategies.
Coordinate the shop floor Management cycle.
To avoid line stoppage due to the nonavailability of tools.
Prepare a Business plan based on customer forecast and ensure the targets as the plan.
Operational cost reviews Efficiency reviews wastage elimination & Customer satisfaction.
To broaden the departments knowledge base lead and organize problemsolving meetings root cause analyses (RCA) and coworker training.
Closely ensure the customer query related to time delivery Required Skill Set Presentation Skills Analytical Skills MS Office Relevant Industry Manufacturing Industry with Exposure in Machine Shop Gender Marital Status Male Only Experience (Min & Max) 10 to 20 years Age Limit Below 45 Years Other Points for your reference.
Create and implement best practice manufacturing vision strategy policies processes and procedures to aid and improve businessperformance Ensure that manufacturing strategies and processes are in place to meet business objectives and operational needs in terms of price quality and delivery targets which enables the company to function and compete effectively in the market Evaluate the challenges faced by the business and take action to mitigate risks and develop opportunities Take ownership of the manufacturing policy guidelines and any associated documents Initiate and develop creative and innovative manufacturing processes Develop and manage master production schedule and operations budgets for products to directly support and ensure that the product is delivered to agreed cost quality and timelines Plan and execute maintenance activity to ensure the plant is kept safe and compliant Drive improvements in reliability for key aspects of machinery by completing reliability studies and identifying the bestplanned maintenance strategy Operate a process for the safe selection of external contractors.
In conjunction with the Head of Purchasing ensure all external maintenance contracts are regularly reviewed to ensure the best value Provide design for manufacturing input at early stages in the new product development process coordinating with and supporting the new product development team to implement new and revised designs and developing effective processes to ensure the manufacturability of the product while maintaining quality safety and environmental standards and achieving cost targets Support project management to crossfunctional activity required for project execution Establish a strategy and best practices for staff to ensure the achievement of overall business objectives.
Work with the Manufacturing team to translate site strategy into specific annual performance goals and departmental objectives including KPIs and to track them Set department objectives and monitor ongoing performance.
Responsible for developing the appropriate organizational structure resource plans and culture to support the business objectives and customer deliverables Input and hold responsibility for manufacturing budgets Prepare the annual Manufacturing budget and forecasts and all Capital Expenditure proposals and ensure compliance with legal standards.
Manage the budget from identification to completion of projects Proactively work with product line management engineering service and other departments to incorporate best practices into the manufacturing environment Contribute to new business initiatives and projects and review and communicate the impact on manufacturing activities Proven leadership and management skills with the ability to optimize teamperformance and development Commercially and financially astute with experience in managing budgets An appreciation of and an ability to positively resolve issues arising fromdifferent cultures Produces components by assembling parts and subassemblies.
Reads and deciphers schematics blueprints and assembly instructions.
Positions or aligns components and parts either manually or with hoists.
Uses hand tools or machines to assemble parts.
Conduct quality control checks.
Prepares work to be accomplished by studying parts lists and gathering parts subassemblies tools and materials.
Position parts and subassemblies by using templates or reading measurements.
Assemble components by examining connections for correct fit fastening parts and subassemblies.
Verifies specifications by measuring completed components.
Resolves assembly problems by altering dimensions to meet specifications; and notifying the supervisor to obtain additional resources.
Keeps equipment operational by completing preventive maintenance requirements following manufacturers instructions troubleshooting malfunctions and calling for repairs.
Maintains a safe and clean working environment by complying with procedures rules and regulations.
Maintains inventory by checking stock to determine supply levels placing and tracking orders and verifying receipt of supplies.
Conserve resources by using equipment and supplies as needed to accomplish job results.
Documents actions by completing production and quality forms.
Plan coordinate and direct activities related to the assembly of manufactured products Assess staffing needs and recruit train and manage staff Monitor and analyze production data to identify problems and develop solutions Ensure compliance with safety regulations and other applicable laws Maintain accurate production and inventory records Develop and implement quality control systems and procedures Plan and adjust schedules and production processes to meet customer requirements Workout a schedule and achieve the production targets against the overall assembly plan Undertake the responsibility of assembly and testing without any defect Ensure the product is in stock for