Specialist Friction Stir Welding Technologist

A Joint Venture between Thales (67%) and Leonardo (33%), Thales Alenia Space is a global space manufacturer delivering, for more than 40 years, high-tech solutions for telecommunications, navigation, Earth Observation, environmental management, exploration, science and orbital infrastructures. Thanks to our diversity of skills, talents and cultures, our customers (governments, institutions, space agencies, telecommunications operators), therefore have Space to Connect, Secure & Defend, Observe & Protect, Explore, Travel & Navigate.

We are looking for a resource to be included in its Tourin site as full-time position as a Specialist Friction Stir Welding Technologist

Main activities:

- Analysis of fundamental parameters, influence on joint performance, analysis metallurgical detailing of joints;
- Welding machine data analysis and correlation with the outcomes of non destructive and mechanical/metallurgical characterization
- Definition of development, qualification and related reporting plans and control plans of the process
- Preparation of documents such as operating instructions/procedures for the industrialization and initiation of the process in workshop operating departments until the achievement of steady state conditions.
- Practical implementation of development/qualification and process control plans Through the execution of appropriate trials and tests
- Supporting the workshops in the implementation stages
- Sustaining of the welding process in place by addressing aspects of any non conformity in terms of cause analysis, corrective actions to be implemented and their disposition.
- Analysis of issues arising in production and definition of solutions
- Participation in Material Review Boards for the disposition of non conformities
- Interface to the internal customer (programs and corporate entities not exclusively of the home site but also transnationally) and external (customer) for what regarding specific technical tasks
- Preparation of work cycles for workshops particularly in cases of nonconformities or process anomalies that require specific interventions
- Participation in program meetings and technical meetings
- Planning mechanical/metallurgical laboratory activities: drafting procedures for testing and reporting of experimental activities

All implemented according to Thales Alenia Space procedures and documentation.

Input:

- Process specifications that define the mechanical, metallurgical, fracture mechanics requirements of fracture that must be met by a new process and an existing one that needs to be improved/optimized
- Fabrication and assembly drawings and parts list
- 3D models of primary pressurized structures

Output:

- Plans and reports for process development and qualification
- Manufacturing procedure for the welding process
- Work cycles in special cases of operational activities to be performed in case of non compliance
- Follow-on flows of welding department activities : installation of flight parts on equipment, welding, nondestructive testing
- Contacts with external suppliers for supplies of welding-related parts and of samples/projects or drawing parts needed for development and qualification activities and process maintenance
- Drafting of non-conformities, analysis of causes, identification of operational solutions, Meetings with engineering and program quality and also with the end customer
- Estimating manufacturing activities focused on the welding process
- Contacting and issuing purchase requests for external laboratories to perform

particular tests

Education Mandatory

Technical master's degree, preferably in materials engineering as a preference (or aeronautics or mechanical engineering as well). Other educational backgrounds should be carefully considered on the basis of any experience already acquired

Work experiences

Associated with these, experience of testing approaches for characterization and analysis of metallurgical properties and mechanical performance

Knowledge‐skills Mandatory
- Knowledge of production processes of metallic materials in particular Friction Stir Welding processes
- Ability to analyze specifications to identify requirements
- Knowledge of the main welding technologies for metallic materials (particularly aluminum alloys)
- Knowledge of the Friction Stir Welding process particularly appreciated
- Knowledge of international welding process standards (i. e. AWS) and testing (i.e. ASTM, EN)
- Ability to work with engineering area for concurrent activities and willingness and predisposition to confront and interface daily with production personnel of all levels - Knowledge of SW tools to date basic Office

Language Mandatory

Good knowledge of English (written and oral to the level of being able to sustain a good telephone conversation or meeting)

Knowledge of French language will be considered preferential.

Job locations: Turin.

Short trips (from a few days up to a few weeks) may be required in Italy, Europe and the Unit