Quality Development Engineer
5 giorni fa
Cespira is a joint venture between Volvo Group and Westport Fuel Systems Inc., a clean technology company headquartered in Vancouver, Canada, driving innovation in clean fuel systems and components for long-haul and off-road applications.
Position OverviewThe Quality Development Engineer, specialized in precision machining, plays a crucial role in achieving business objectives, especially in advancing the decarbonization of heavy-duty transportation and promoting a culture where partnership is the new leadership.
Responsibilities- Collaborate with product engineering to develop new product concepts, ensuring designs are manufacturable and aligned with PFMEA methodologies.
- Identify and evaluate risks to manufacturing processes and equipment crucial for maintaining production output and meeting customer requirements.
- Ensure supplier manufacturing processes consistently meet technical specifications and capacity requirements.
- Drive and monitor APQP with supply partners, in-house manufacturing, and customers to achieve project milestones and quality targets.
- Manage the Production Part Approval Process (PPAP) with supply partners, in-house manufacturing, and customers.
- Lead supplier management and in-house manufacturing activities, including evaluation, control of non-conforming material, and development of inspection plans.
- Optimize manufacturing processes and controls at supply partners, identifying cost-saving opportunities.
- Provide training and support as a Subject Matter Expert in manufacturability.
- Independently manage assigned supply partners to avoid further escalations and quality issues through onsite visits, Supplier Audits, and problem-solving support.
- Bachelor's degree in engineering preferred; relevant experience will be considered.
- Minimum 15 years of manufacturing experience and at least 6 years in Supplier Development/Quality roles.
- In-depth knowledge of multiple high-precision machining processes: CNC milling, turning, EDM, grinding, polishing, super finishing, lapping, drilling, and honing.
- Practical experience in automotive manufacturing processes, specializing in fuel injectors, actuators, manifolds, gaseous seals, and other high-precision mechanical components.
- Strong expertise in high-precision metrology, focusing on accuracy and repeatability of measurements.
- Expertise in special processes such as heat treatment, coating, and investment casting.
- Stay updated with industry trends and technological advancements, integrating optimal practices in manufacturing and engineering.
- Proficient in manufacturing process design, including machinery and tooling selection and cost analysis.
- Proven experience in assessing prospective supply partners, identifying and mitigating risks associated with their capabilities.
- Working knowledge of ASME Y14.5 GDT application.
- Strong familiarity with New Product Development, APQP, and PPAP methodologies.
- Proficient in AIAG Workbooks: MSA, FMEA, SPC, and 8D Methods.
- Experience in conducting process capability studies and capacity assessments.
- Highly motivated to accomplish all the tasks required to meet product development schedules and world-class manufacturing expectations.
- Works well in a team environment, cost-conscious, effective, and autonomous.
- Be able to travel domestically and internationally for supplier visits and our manufacturing sites, in some cases, with short notice.
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