Mechanical Simulation Engineer

Mechanical Simulation Engineer – Virtual Validation Department We are looking for a Mechanical Simulation Engineer to join the Virtual Validation Department team at Marelli, based in Corbetta. As a critical member, you will design, analyze, and validate advanced automotive components ensuring the highest standards of performance and safety. Your Responsibilities Conduct and manage Finite Element Method (FEM) simulations using Altair HyperMesh/HyperView/HyperGraph and OptiStruct for implicit simulations, including structural analysis, stiffness evaluation, thermal shock assessment, vibration analysis, and fatigue testing. Perform explicit simulations with LS‑Dyna, such as crash analysis, sled tests, head impact tests, and airbag deployment simulations. Carry out biomechanics evaluations on dummies, considering OOP, airbag deployment, time‑to‑fire, and FMVSS201/ECE‑R21 regulations. Collaborate closely with cross‑functional teams to guide the design process, providing insights and recommendations supported by simulation validation. Ensure compliance with EMEA and NAFTA specifications and standards, and participate in face‑to‑face meetings with customers when required. Act as a thought leader, leveraging machine learning and AI applications to enhance simulation processes and engineering outcomes. Communicate effectively in English and preferably in French. Demonstrate autonomy while working collaboratively in a dynamic environment. Run correlation activities to generate digital twin models. Maintain extensive knowledge of automotive materials, understand differences, suggest solutions and alternatives, and create detailed material cards referencing temperature dependence, strain rates, GISSMO advanced failure model, etc. Handle elastoplastic, brittle, hyper‑elastic materials and glue and adhesive characteristics. Apply knowledge of mold processes and tolerance chain calculation. Solve physics problems using energy balance calculations. Qualifications Master’s degree in Mechanical Engineering or a related field (valid and recognized in Europe or the United States). Bachelor’s degree is not sufficient. Over 7 years of experience in the automotive industry, specifically in infotainment, displays, and clusters. Proficiency with FEM simulation tools (Altair HyperMesh/HyperView/HyperGraph, OptiStruct, Ansys LS‑Dyna). Experience with DOE activities and creating databases to train AI‑based models. Strong understanding of EMEA and NAFTA automotive specifications. Additional Skills That Will Be Welcomed Fluency in English; additional proficiency in French is advantageous. Excellent communication skills, with the ability to engage effectively with customers and team members. Basic knowledge of machine learning and AI applications in engineering contexts. Proven ability to work autonomously and drive projects to completion. Benefits and Offer Fast‑paced yet supportive and high‑performing international team with an inspiring ambition to transform the future of mobility. Support in onboarding and further training to help you thrive at Marelli. A hybrid work model that balances remote work and purposeful co‑creation time in the office. Growth career path with clear progression opportunities. Next Steps To apply, submit your application via the website or LinkedIn. About Marelli Marelli is a global independent automotive supplier with a strong track record in innovation and manufacturing excellence. We serve major automotive manufacturers worldwide and are committed to creating a safer, greener, and more connected future. Our team values drive results, accountability, entrepreneurial spirit, inclusiveness, innovation, and awareness. Key Metadata Seniority Level: Mid‑Senior Employment Type: Full‑time Job Function: Product Management Industry: Motor Vehicle Manufacturing #J-18808-Ljbffr